Analysis of the Reasons for the Failure of Precision Parts Processing

When processing precision parts, the product may be affected by quality for various reasons, ultimately leading to product processing failure. There are several reasons for this consequence, so now let's talk about the analysis of the reasons for the failure of precision parts processing.

The reasons for product failure in precision parts processing can be summarized into four aspects: materials, installation and use, processing and design.

1. Improper material selection is the main reason for material failure. The most common reason is that designers only make decisions based on the conventional performance indicators of materials, and defects in the materials themselves are also the cause.

2. When installing and using parts that have already failed, excessive looseness, tightness, fixation, poor alignment, and improper operation may all cause failure in use.

3. In terms of precision parts processing, poor control of processing technology can cause various defects and lead to failure. If the improper control of heat treatment process leads to overheating, insufficient tempering, decarburization, etc. Phenomena such as overheating or burning. Poor cold working and processing can result in low smoothness, deep tool marks, grinding cracks, and other factors that can lead to component failure.

4. The first reason for the design is due to the unreasonable structure and shape of the design, which leads to the failure of the parts, such as the obvious source of stress concentration in the high stress area of the parts. The second is an error in estimating the working conditions of the parts, such as insufficient estimation of possible overload during work, resulting in insufficient load-bearing capacity of the designed parts.