Reduce costs and increase efficiency, FAO robots help CNC automation upgrade and speed up

In the era of Industry 4.0, computer numerical control machine tools (CNC), as the core equipment of industrial automation, are imminent to "intelligent manufacturing upgrade".

With its characteristics of easy programming, fast deployment and high safety, FAO collaborative robots help accelerate CNC automation upgrades, allowing manufacturing enterprises to achieve flexible production capacity and quickly adapt to diversified product production needs in the production process.

01.High labor costs

In recent years, the problem of difficulty in recruiting workers in factories has become increasingly prominent, and the training of skilled operators not only takes a long time, but also has high mobility, which is not conducive to the stability of production efficiency, and labor costs are rising day by day.

The FAO cobot has reached IP65 protection level, and is not afraid of harsh working environments such as water splash and oil pollution, and can achieve efficient production and manufacturing and reduce labor costs through human-machine collaborative work, so that front-line employees can move to more challenging and happy work such as product quality control and process optimization.

02.High threshold for operation

Operating CNC machine tools requires a wealth of experience and professional skills, which are scarce in the market and difficult to recruit.

With a high degree of flexibility, flexibility and adaptability, the FAO collaborative robot can adjust the task according to the work needs, effectively reduce the operation threshold, and at the same time, with excellent long-term operation ability, the production efficiency of the factory production line can be increased by 2-3 times, and the product quality stability is greatly improved.

03.Low processing efficiency

Due to tool wear, unsuitable cutting parameters and other reasons, the machining efficiency of some CNC machine tools may not be high, which affects the overall production efficiency.

The FAO collaborative robot can efficiently complete the loading and unloading of CNC machine tools in a limited space, and the overall efficiency is increased by more than 300%, helping users to increase production capacity. In the CNC machining workshop, the FAO collaborative robot works 24 hours a day, 7 ×hours a week, flexibly matches the production rhythm, easily changes the production line, and continuously empowers customers to build smart factories.

04.High quality requirements

The machining accuracy of CNC machine tools is affected by various factors such as tool wear and thermal deformation. Traditional methods cannot monitor and optimize production parameters in real time, and it is difficult to ensure the product qualification rate.

The FR5 collaborative robot has a payload of 5kg, a working radius of 922mm, and a repeatable positioning accuracy of ±0.02mm, which eliminates the risk of loading and unloading the front and back of the workpiece and defective workpieces, and ensures the accuracy and consistency of each process in the processing process. At the same time, its intelligent control system can monitor and adjust processing parameters in real time to ensure the quality and accuracy of the final product.